Bending Force Formula For Sheet Metal

Calculate the ratio of the tensile strength of your material to the standard steel.

Bending force formula for sheet metal.

As explained in my first post the bend deduction can be calculated using the following equation. Bend line shift bls the distance from the outside mold line to the original bend line on the flat pattern this is used to calculate the backstop location when working off of a flat pattern. Get to know them better to learn advance concept easily. The size of that force is considered to be 5 to 10 times the free bending force.

Here end the fabrication formulas for sheet metal up next we ll be seeing some of the terminologies in sheet metal that you ll need. 3 carbon 45 kg mm. The following bending force calculator should be used. 1 bending force for v bending see fig.

Where a is the bending angle t is the sheet thickness and r is the bending radius. Advantages of bottoming include greater accuracy and less springback. Larger bend radii require about the same force for bottoming as they do for air bending however smaller radii require greater force up to five times as much than air bending. The bending force can be calculated from the sheet thickness die opening bend length and the ultimate tensile strength of the material.

Where ossb is the outside setback. Air bend force chart a chart used to calculate the tonnage required for a bend based on thickness tooling and length. The die ratio may be entered to calculate the die opening which is typically 6 to 18 times the sheet thickness. Please check the new method for calculating the bending force of a press brake machine.

Calculate your desired v opening based on the thickness of the sheet metal you re bending. The bending force calculation formula obtained here is very consistent with the data on foreign brochures. 1 the bending force for v bending is obtained using the following equation. New bending force calculation method.

Round up to the nearest v opening on the chart to match to your tooling. Punch edge radius in. The tensile strength of ordinary materials σb 450n mm2 which can be substituted into formula 2 to obtain. Air bending one of the three types of bending for sheet metal where the outside mold line is not pressed against the die.

Ossb is defined as illustrated in figure 5 for different bending angles and can be calculated using the equation below. If the width to thickness ratio v s is not equal to 9 and the diameter to width ratio is not equal to 0 16 the above calculator will no longer be applicable. Ultimate tensile strength psi.