It is used to make shear blades punch plates dies and more.
Bending 1 8 steel flat bar.
In other words if you re bending 1 8 sheet use a tool with a 1 8 radius to form the inside of the bend.
Dan i don t know the exact dimensions yet but it ll probably be a 2 x5 flat bar 1 8 or 3 16 thickness i edited the pic.
Weld flat bar to the edge of 10mm plate and then rounded and smoothed the edge.
Bar segments and rings can be bent into tight radii and large sweeps.
After that i cut front jaw to three equal pieces and back jaw to two pieces one is 1 3 and second 2 3.
I need to make it from 1 8 x 1 1 2 stock but i had some 1 wide on hand.
Measured the location of the jaw mounting holes from the vise and copied them to the jaws.
Heating the metal with a soapstone pencil mark a line across the stock to indicate the center of the bend.
A2 flat ground a chromium alloy die steel is known for its good machinability deep hardening high compressive strength and good non deforming property.
A2 flat ground tool steel.
The first attempt cracked so i figured i would anneal it.
Shop for steel flat bar online.
Light the torch and adjust it to a neutral flame.
Clamp the stock in a vise.
If it was steel i would bend it hot but i have to use aluminum here.
I took it to town to a shop that has a brake that can bend 8 foot wide 1 4 steel and they gave it a try.
For most applications with stainless steel or aluminum you can get away with a zero radius bend on anything under 0 050 thick.
And everything in between.
A hossfeld will do up to 4 x 1 2 pretty easily with the 4 extension handle.
The inside diameter is 1 and there is a small radius on the die to soften the bend where it goes flat.
You can make simple bends in iron and steel using nothing more than a torch to heat and soften the metal.
Steel flat bar.
I think dimensions wise your bending brake will work but i don t know if it will be able to put a clean sharp bend in 3 16 bar you think.
I have some 3 x 125 extruded flat bar 6061 t6.
Then i got three different sized jaws that i could mix together for.
We are bending flat bars from 1 8 x to 36 x 12 bar the easy way y y axis like a belt or bending 24 x 10 flat bars the hard way x x axis like a metal washer.
I just bent 2 bends each in 96 parts 1 4 x 1 304 flat bar took a couple of hours but only took that long due to the wacky forged ends which required making a special stop.